Sunday, May 18, 2014

Dredge Yard's completed an order for large dredge valves

Dredge Valves in Dredge Yard's facilities in Turkey
Michel Debo, Dredge Yard's production manager, told Maritime Journal: "All order contracts are of a great importance to Dredge Yard, however this contract is very special to us because it allowed us to manufacture the biggest valves that we have ever produced. We've gained more experience and knowledge by working with Van Oord on this project." 





A number of large-sized dredge valves, with an inner diameter of 1,100mm and 1,600mm, have been delivered to the company. They will be used to control the flow of water and sand in the discharge pipes from the trailing suction hopper dredgers that are currently operating as part of a new project. 

To ensure high quality, all the dredge valves underwent thorough tests under 12 bars, and were inspected by Van Oord representatives during and after production.

The valves were produced in Dredge Yard’s facilities in Turkey by using the latest production technologies and because of their large dimensions, special arrangements were made for transportation.
Dredge Yard has already delivered several large dredge components to Van Oord including pump parts, wire sheaves, several type of valves, dredge pipe pieces and ball joints.

The testing of the
Dredge Valves 
The company has sites in several countries and is dedicated to the engineering, consulting and production of cutter suction dredgers, trailing suction hopper dredgers, mining equipment and dredging components needed for dredgers and dredge pipe lines. 

Sunday, May 11, 2014

EXCLUSIVE: Interview with Dredge Yard CEO

Basel Yousef
Over the years Dredge Yard has proven itself as a reliable supplier of many dredge and mining components to many dredge contractors and mining operators world wide.
Hereby we are bringing you an exclusive interview with Mr. Basel Yousef, the Dredge Yard CEO, who provided us with invaluable insight into the Dredge Yard’s business plans.

What can you tell us about the company’s 2013 business results, reached goals, accomplished tasks?
In terms of deliveries, we have accomplished the delivery of a big order of ball joints for MEDCO in Qatar, dredge valves for Van Oord, dredge pumps and other components needed for the dredgers for several dredging companies.
In regard to the market, I can mention the successful Europort exhibition that gave us the opportunity to meet our existing and new customers followed by a good feedback from the market.
For engineering, we improved the design of the CSD, we increased our production and engineering capacity by adding more machines and employing more engineers.

How was 2014 so far for Dredge Yard?
So far 2014 has been a very good year, we are ahead of schedule in terms of turnover, the demand is higher for Dredge Yard’s products and the production capacity is increasing by ordering 3 more machines for our facilities in Turkey. In our office in the UAE, we are in the process of recruiting naval architects and more engineers for design, production and quality control.
We have participated in the Forum of Dredging Companies that was held in Moscow, Russia. The forum
Forum of Dredging Companies, Moscow with Iulia Berchiu, 
Dredge Yard's Marketing Manager
hosted over 100 participants, including most of the leading organizations in dredging industry, port and local authorities.
Dredge Yard had the opportunity to present a variety of solutions developed for the coupling systems that can enhance the productivity and lowering fuel consumption.

What are your plans for the rest of 2014?
We are currently engaged in optimizing our dredge pump design together with our development and production partners to increase the efficiency and to lower the cost price.
We also go further with the development of Dredge Yard’s greaseless ball joint to make it environmentally friendly, achieve higher safety and lower operation costs.
We are in the process of delivering several big orders for Cross Over Ball Joints that have been recently developed by Dredge Yard.
It is also part of our plan for 2014 to increase the capacity of our office in The Netherlands that is responsible for the engineering, development and sales.
Further we will participate in 3 important conferences and exhibitions in North and South America.

In April you delivered big sized dredge valves to Van Oord. Can you tell us something more about your cooperation with Van Oord?
We appreciate our cooperation with Van Oord being one of the biggest and most developed companies in the world and their trust in our cooperation is growing as seen from the increased order amount.
Such a customer is of a great importance to Dredge Yard because we are continuously learning from them in order to increase our engineering and production skills.

Also could you provide more information about dredge pumps development?
Dredge Yard is working on the development of the dredge pump line using the hydraulic design, the expertise of its partners, two engineering giants, Simerics and Hyperworks.
Dredge Yard will use the simulation technologies to improve design efficiency, wear performance, to reduce physical testing costs and time that have always been the biggest engineering challenge in dredging industry.
The production of the pumps is done in Dredge Yard’s facilities in Turkey along with its partners. At the moment we are able to offer our clients dredge pumps in a range from 300mm to 1400mm in single and double wall types.
Dredge Valves in Dredge Yard's
facilities in Turkey

Which markets are currently in the focus of Dredge Yard, and do you have plans to expand your business areas?
In the past couple of years we have been active in the dredging market, manly in Europe, Middle East, Africa and the Indian Subcontinent. We
aim for the expansion of the business in North and South America.
From the product side our focus will expand on the mining industry that is close to the dredging industry, being related to the transportation of sand, mud and slurry.

What can you tell us about the Dredge Yard’s current projects?
2014 has been a strong year for Dredge Yard. Currently we are producing several dredge components, as cross over ball joints, bow couplings, valves, pumps and some other spare parts needed for the dredgers.
One of the interesting projects is the replacement of the dredge pump of an existing TSHD in Bahrain. Dredge Yard’s team visited the dredger and took all the measurements and discussed customer’s specifications. After the visit the engineers made a new design for the dredge pump in order to improve the efficiency and life time of the dredge pump.
Dredge Yard's Ball Joints
This dredge pump will be installed soon and Dredge Yard will test the performance on the dredger.
Further I can mention that Dredge Yard is in the process of negotiating new contracts for Cutter Suction Dredgers.

About Basel Yousef
Basel Yousef is the CEO and founder of Dredge Yard in The Netherlands, UAE and Turkey. The company Dredge Yard is specialized in engineering and delivery of dredgers, dredge and mining equipment worldwide.
He has graduated Dutch Technical University in Delft and he has completed his bachelor degree in Mechanical and Aeronautical engineering. After couple of years of work experience, he accomplished his Master Business Administration at American University in Dubai specializing in International Marketing.
Immediately after university graduation, Basel Yousef joined Vosta in Amsterdam, The Netherlands as System Calculation Engineer for dredge pumps and dredge systems and soon after that he got promoted to Product Manager of suction and discharge systems. After 4 years with the same company, Basel Yousef was appointed Area Manager China, responsible for the sales and production in China for the coming 3 years. Last challenge at the same company was the establishment of a subsidiary in UAE and taking care of the related business as General Manager.
After he left Vosta, he established Dredge Yard with the help of an enthusiastic experienced team in The Netherlands, UAE and Turkey.
Some of recent Basel Yousef accomplishments are:
- Patent of Bearing Ball Joint: a ball joint that has less friction when put in movement saving more fuel and making the discharge pipe more flexible;
- Patent of Rubber/Steel Hose: A combination of rubber and steel rings for the use in suction and discharge pipe minimizing the pipe flow resistant and maximizing the life time of the hose;
- Patent of a System and Method for predicting, monitoring, preventing and controlling algae in open water;
- Set up and operate of Production and Testing facility for dredge components like testing of several dredge and water ball joint in Turkey.


For more info visit www.dredgeyard.com

Thursday, January 23, 2014

Dredge Yard and HyperWorks co-operate for the design and engineering of dredge and mining pumps


Dredge Yard, a company dedicated to engineering, consulting and production of dredgers, dredging and mining equipment and technology and Altair HyperWorks, market leader in engineering, simulation and software of fluid dynamics, have teamed up on the design, calculation and simulation of dredge and mining pumps and dredge installations.


HyperWorks has extensive knowledge and skills in engineering, simulation, and software packages and is capable of calculating and simulating different types of pumps and fluid installations to the finest details, while Dredge Yard has the knowledge and practical experience in dredge and mining pumps.
 

Dredge Yard will be using the technology of Altair HyperWorks for the design, simulation and calculation of dredge and mining pumps. Altair HyperWorks will train several engineers from Dredge Yard in its facilities in USA and India.
 

This will allow Dredge Yard’s engineers to make best-in-class modeling, analysis, visualization and data management solutions for linear, nonlinear, structural optimization, fluid-structure interaction, and multi-body dynamics applications.

Dredge Yard will use the simulation technologies to improve design efficiency, wear performance, to reduce physical testing costs and time that have always been the biggest engineers’ challenges in Dredging Industry.
For more info visit Dredge Yard

Iulia Berchiu

 

Wednesday, August 28, 2013

Dredge Yard tests and delivers Bow Coupling System


Dredge Yard delivered two bows coupling for the size of 600mm for European dredging company. Those bow couplings will be used on two existing dredgers for the quick coupling and dis-coupling.
 

They were designed, produced and tested for working pressure of 10 bars in Dredge Yard’s facilities in Dubai. These couplings are provided with a hydraulically operated locking system for quick as well as easy locking and releasing of the discharge lines offering the possibility to reduce time between phases of the dredging activity.

The bow couplings are equipped with duplex ball to prevent rust and achieve wear performance. To clamp the ball in the bow coupling casing two half-moon bars are provided around the gland enforced by one hydraulic cylinder. Inside the ball a wear resistant ball liner is provided to increase the life time of the coupling.

Moreover, two hydraulically operated locking pins are provided for securing the locking clamps during high pressure discharging, making them more reliable during operations. In addition, major parts which are affected during operations can be easily repaired or replaced.


With Dredge Yard’s improved locking system design, it’s more reliable, less time consuming and hence, cost effective.

They are available in a wide range of sizes from 400 mm to 1200 mm with working pressure between 10 to 30 bars.
 
Iulia Berchiu

Thursday, August 1, 2013

Water Ball Joint Presentation

Water Ball Joint Presentation


Dredge Yard has successfully delivered Water Ball Joint 700 to Baku, the capital and largest city of Azerbaijan, as well as the largest city on the Caspian Sea.

These ball joints have been produced by using new innovative design developed by Dredge Yard’s team of engineers which makes it much more economical and suitable for transporting water.

Water ball joint 700 mm is suitable for 10 bar working pressure and has been tested up to 18 bars. They have a tilting angle 15 degrees to all directions. The grease grooves are provided in the case which makes the lubrication work much easier and effective than before.

A new design of rubber seal is provided in the case to make the water ball joint tight even at higher pressure than working pressure.

All the ball joints have been produced in Dredge Yards facilities by using latest production technologies and casting expertise.

To assure high quality and hence, better life, all the ball joints underwent through thorough tests and inspections during and after production.

 

They were delivered in 4 batches by trucks directly from Dredge Yard’s facilities to Baku in Azerbaijan, to ensure shortest delivery time.

 

Dredge Yard is currently producing heavy duty water ball joint for I.D. 1200 mm using the same design principle and new sealing design.